MW100 Online Microwave Analyzer — Yifan Technology (Hangzhou) Co., Ltd.

MW100 · Online Microwave Analyzer

Based on microwave energy attenuation and multi-spectrum resonance principles, it performs insertion-type and pipeline online measurement of concentration, density and moisture in liquids, slurries and bulk solids, unaffected by color, density or thickness.

Typical applications

Bulk material moisture (belt/pack)
Slurry density and concentration
Trace water in oil products
Sugar brix
Environmental sludge moisture

MW100 Insertion-Type Online Microwave Concentration Analyzer

High-precision concentration measurement of liquids and slurries

Microwave attenuation + temperature compensation
Concentration and solids measurement with temperature compensation
Insertion installation, maintenance-free
Customizable range 0–100%

Typical applications：Juice / syrup, Sugar process concentration, Chemical solution concentration, Slurry solids content

Key specifications

MW100 Insertion-Type Online Microwave Concentration Analyzer — Key specifications
Parameter	Value
Measurement principle	Microwave energy attenuation + temperature compensation
Measured parameters	Concentration / solids content / density
Range	0–100% (calibrated to the medium)
Resolution	0.01%
Accuracy	±0.2%
Process temperature	0℃ ~ 130℃
Working pressure	≤4.0 MPa
Output signal	4-20mA, RS485 Modbus
Wetted material	316L stainless steel / chrome-plated copper (customizable)
Protection class	IP68

MW100 Pipeline-Type Online Microwave Concentration Analyzer

Density and concentration analysis of slurries and pipelines

Simultaneous density and concentration measurement
Independent dual-parameter models, no mutual interference
Suitable for high solids slurries
Corrosion-resistant 316L housing

Typical applications：Ore slurry density, Lime milk concentration, Sludge solids content, Slurry reactors

Key specifications

MW100 Pipeline-Type Online Microwave Concentration Analyzer — Key specifications
Parameter	Value
Measurement principle	Microwave phase shift/attenuation + mathematical model
Measured parameters	Density ρ / concentration % / solids content
Range	Customized by media (0–100%)
Accuracy	±0.2%
Process temperature	0℃ ~ 130℃
Working pressure	≤4.0 MPa
Output signal	4-20mA, RS485/RS232, TCP/IP
Wetted material	316L stainless steel / PTFE cable
Protection class	IP68

MW100 Explosion-Proof Online Microwave Analyzer

Online analysis of concentration and moisture in flammable and explosive areas

Flameproof Ex d IIC T6
Oil trace moisture down to 10 PPM
High-temperature high-pressure probe
Maintenance-free, no moving parts

Typical applications：Crude oil storage and transport, Gasoline / diesel, Lubricating oil, Flammable and explosive solvents

Key specifications

MW100 Explosion-Proof Online Microwave Analyzer — Key specifications
Parameter	Value
Measurement principle	Microwave attenuation + dedicated algorithm
Measured parameters	Moisture (trace to full range)
Range	0–0.1% / 0–100% optional
Resolution	10 PPM
Accuracy	0.1% ~ 0.2%
Process temperature	0℃ ~ 150℃
Working pressure	≤4.0 MPa
Output signal	4-20mA, RS485 Modbus
Explosion-proof class	Ex d IIC T6 Gb
Protection class	IP68

MW100 Dedicated Brix Meter for Sugar / Process Applications

Dedicated online brix for high-temperature sugar processes

Preset sugar industry parameters
0–100, ±0.05% high precision
Withstands 180℃, optional auto-cleaning
Up to 16 units networked for remote control

Typical applications：Sugar brix, Boiling / crystallization control, High-temperature viscous media, Food concentration

Key specifications

MW100 Dedicated Brix Meter for Sugar / Process Applications — Key specifications
Parameter	Value
Measurement principle	Microwave propagation energy attenuation model
Measured parameters	Brix
Range	0–100
Accuracy	±0.05%
Ambient temperature	-30℃ ~ +180℃
Process temperature	≤180℃ (custom probe)
Output signal	4-20mA / 1-5V, RS485/RS232
Wetted material	304 stainless steel (Hastelloy/PTFE optional)
Protection class	IP67

Frequently asked questions

What can the MW100 online microwave analyzer measure?

Depending on the medium and calibrated model, the MW100 can measure concentration, solids, density or moisture in liquids, slurries and selected bulk materials. Range, algorithm and outputs are confirmed against the actual sample.

What is the difference between insertion and pipe-mounted MW100 versions?

The insertion version is intended for direct installation in tanks, vessels or material streams. The pipe-mounted version integrates the sensor into a process section for continuous flow. Select based on pipe size, velocity, service access and representative media coverage.

Does microwave concentration measurement require field calibration?

It normally does. Microwave response depends on composition, temperature and water state, so representative samples and laboratory references should be used to establish or validate the model. Reconfirm after major process changes.

What can make an MW100 reading unstable?

Stratification, bubbles, changing velocity, pump pulsation, temperature shifts, deposits and insufficient sensor coverage can affect stability. Check the installation, flow regime and reference samples together.

Can the MW100 be used for sugar processes or hazardous areas?

Dedicated configurations can be evaluated for sugar brix, high-temperature processes or hazardous areas. Confirm the applicable explosion protection, temperature/pressure limits, materials and certificates in the model technical file.