IR100 Online Refractometer

Based on the critical-angle total reflection method, it measures liquid refractive index and concentration in real time, unaffected by color, turbidity or viscosity, with automatic temperature compensation, reagent-free and drift-free. Measurement range 1.32–1.53, optional ranges 1.26–1.47 / 1.41–1.62 / 1.52–1.73.

IR100 · Online Refractometer

Based on the critical-angle total reflection method, it measures liquid refractive index and concentration in real time, unaffected by color, turbidity or viscosity, with automatic temperature compensation, reagent-free and drift-free. Measurement range 1.32–1.53, optional ranges 1.26–1.47 / 1.41–1.62 / 1.52–1.73.

Typical applications

  • Food & beverage solids
  • Chemical acid/alkali/solvent concentration
  • Pharmaceutical isotonic/fermentation liquids
  • Metalworking cutting fluids
  • Environmental wastewater/circulating water
IR100 Hygienic Compact Online Refractometer — Online Refractometer
IR100 Hygienic Compact Online Refractometer

IR100 Hygienic Compact Online Refractometer

Food & pharma grade compact hygienic design, easy to integrate and clean

  • Compact body, saves installation space
  • 3A / EHEDG hygienic design, CIP/SIP compatible
  • Sapphire prism, no dead corners
  • Tri-clamp process connection, ready to use

Typical applications:Dairy products, Beverage Brix, Fructose syrup, Beer brewing, Injection isotonicity

Key specifications

IR100 Hygienic Compact Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0002
Process temperature-20℃ ~ +110℃
Working pressure≤1.5 MPa (15 bar)
Output signalIsolated 4-20mA ×2, RS485 Modbus RTU
Wetted materialSapphire prism / 316L medical-grade stainless steel / PTFE seal
Hygienic certificationDesigned to 3A / EHEDG hygienic design specifications
Protection classIP67
Repeatability±0.00005
IR100 Standard Universal Online Refractometer — Online Refractometer
IR100 Standard Universal Online Refractometer

IR100 Standard Universal Online Refractometer

General process concentration monitoring, stable, reliable and cost-effective

  • Standard flange connection
  • Wide range covers most solution concentrations
  • Automatic temperature compensation, zero drift
  • Industrial-grade stability for normal conditions

Typical applications:Cleaning agent concentration, General acid/alkali solutions, Brine, Various chemical concentrations, Slurry concentration

Key specifications

IR100 Standard Universal Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0002
Process temperature-20℃ ~ +150℃
Working pressure≤1.6 MPa (16 bar)
Output signalIsolated 4-20mA ×2, RS485 Modbus RTU
Wetted materialSapphire prism / 316L stainless steel / PTFE seal
Protection classIP67
Repeatability±0.00005
IR100 High-Precision Online Refractometer — Online Refractometer
IR100 High-Precision Online Refractometer

IR100 High-Precision Online Refractometer

Laboratory-grade precision for metrology and high-end process control

  • Laboratory-grade precision
  • High resolution
  • Wide full-range coverage
  • High-resolution CCD detector, low noise

Typical applications:Sugar refining, Juice concentration, High-value solvent recovery, Pharmaceutical extraction liquids

Key specifications

IR100 High-Precision Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0001
Repeatability±0.00002
Process temperature-10℃ ~ +90℃
Working pressure≤1 MPa (10 bar)
Output signalIsolated 4-20mA ×2, RS485 Modbus / USB
Wetted materialSapphire prism / 316L stainless steel / PTFE seal
Protection classIP67
IR100 High-Temperature High-Pressure Online Refractometer — Online Refractometer
IR100 High-Temperature High-Pressure Online Refractometer

IR100 High-Temperature High-Pressure Online Refractometer

Stable concentration measurement under extreme temperature and pressure conditions

  • Process temperature up to 200℃
  • Pressure rating up to 6 MPa
  • Special sealing and cooling structure design
  • Suitable for crystallization, evaporation, polymerization and other demanding processes

Typical applications:Sugar boiling, Evaporative crystallization, Amine desulfurization, Polymer solutions

Key specifications

IR100 High-Temperature High-Pressure Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0002
Process temperatureUp to 180℃
Working pressure≤6 MPa (model dependent)
Output signalIsolated 4-20mA ×2, Modbus TCP/RTU
Wetted materialSapphire prism / Hastelloy C / PTFE coating optional
Protection classIP67
Repeatability±0.00005
IR100 Intrinsically Safe Explosion-Proof Online Refractometer — Online Refractometer
IR100 Intrinsically Safe Explosion-Proof Online Refractometer

IR100 Intrinsically Safe Explosion-Proof Online Refractometer

Safe online monitoring in flammable and explosive areas

  • Intrinsic safety Ex ia IIC T4 / T6
  • Hazardous-area sensor + safe-area control unit
  • Long-distance transmission, zener barrier isolation
  • Optional centralized management of multiple probes

Typical applications:Oil & gas extraction, Flammable and explosive solvents, Chemical hazardous areas, Pharmaceutical explosion-proof workshops

Key specifications

IR100 Intrinsically Safe Explosion-Proof Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0002
Working pressure≤1.5 MPa (15 bar)
Output signal4-20mA / RS485 Modbus / Ethernet (safe area)
Explosion-proof classEx ia IIC T4 Ga
Wetted materialSapphire prism / 316L stainless steel / PTFE seal
Protection classIP67
Repeatability±0.00005
IR100 Corrosion-Resistant Online Refractometer — Online Refractometer
IR100 Corrosion-Resistant Online Refractometer

IR100 Corrosion-Resistant Online Refractometer

Concentration monitoring of strong acids, strong alkalis and corrosive media

  • All non-metal wetted parts: PTFE / PFA / FFKM, no metal in contact with media
  • Resistant to strong acids, strong alkalis and oxidants
  • Suitable for electroplating, chlor-alkali and hydrometallurgy

Typical applications:Sulfuric acid / hydrochloric acid concentration, Caustic soda NaOH, Electroplating baths, Hydrogen peroxide

Key specifications

IR100 Corrosion-Resistant Online Refractometer — Key specifications
ParameterValue
Resolution±0.00001
Accuracy±0.0002
Process temperature-20℃ ~ +110℃
Working pressure≤1.0 MPa (10 bar)
Output signalIsolated 4-20mA, RS485 Modbus RTU
Wetted materialSapphire prism / PTFE / PFA / FFKM (all non-metal)
Protection classIP67
Repeatability±0.00005

Frequently asked questions

What does the IR100 online refractometer measure?

The IR100 measures refractive index using the critical-angle method and can convert it to Brix, solids or concentration using a medium-specific calibration curve. Final ranges and conversions should be verified with representative samples.

Do color, turbidity or viscosity affect online refractometer readings?

Critical-angle measurement is generally not directly dependent on sample color, but bubbles, crystals, deposits, flow conditions and prism cleanliness can affect representativeness. Confirm installation and cleaning for viscous or scaling media.

How should I choose an IR100 configuration?

Consider the sanitary compact version for food or pharmaceutical lines, the standard version for general process service, and the high-precision version for metrology or demanding monitoring. High-temperature/high-pressure, hazardous or corrosive media require a separate check of materials, limits and certificates.

Where should an online refractometer be installed?

Choose a location where the measurement surface remains fully wetted, the sample is well mixed and maintenance is accessible. Avoid air pockets, dead zones, deposits and severe pulsation; confirm flow direction, drainage and cleaning access for pipe installations.

Can the IR100 connect to a DCS or PLC?

Depending on the model, isolated 4–20 mA, RS485 Modbus RTU, Ethernet or Modbus TCP can be provided. Confirm channel count, registers and power requirements in the model technical file.

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